22-STANVAC TURNKEY SERVICES

Technologies: Firex EC 43 Survival Grade + 7034A + 1465 Flexiguard SHP + FBS 73 + 8060

USP: The only cable protection system passing both IEC-60331-21 (240 min at 750°C) AND IS 17505-1 (180 min at 950°C) at 1.6 mm DFT — far beyond what competitors achieve. No cable derating. Toxicity index below 1.5. CBRI Roorkee certified.

Technologies: FBS 73 + DC 52 Intumescent Paint + 7034A Fire Suppressant + Z906 Anti-Track SHP + Z931 Bus Bar Insulation + 8060 Safety Solvent + Puf Seal

USP: A four-technology panel defence: seals oxygen entry, stops body paint from fuelling fire, suppresses internal fires, and prevents flashovers.

Technologies: FM 71 Firestop Mortar + FB 250 Mineral Wool Board Hybrid Combo + EC 43 Intumescent Over-coating + FBS 73 Sealant.

USP: India’s first hybrid mortar-plus-mineral-wool universal barrier for wall and floor openings — load-bearing, 2-hour rated extendable to 6 hours, retrofittable for new cables. CBRI Roorkee certified to IS 12458, ASTM E 814, UL 1479.

Technologies: 750 Stanfloor repair + 754/756 Stangard Sealer densification + 1311 Insulkote Class A / B / C.

USP: India’s only dielectric flooring meeting all six criteria of IS 15652:2006 (CPRI Bangalore tested for BDV and AC proof voltage). The 754/756 densification step prevents the 3–5 year failure common with competitors’ floors. 7-year guaranteed service life.

Technologies: HVI 33 KV + Z931 Strippex (2 KV and 11 KV) + Z955 Strippex SL silicone tape + Z906 Provar + 8078 DGCS Dry Graphite + Z118 EQC-10 + Z112 Acidifoam + Super 230 SF6 leak detection spray + SL-ECG #2 contact grease + 8060 Safety Solvent.

USP: Eliminates flashovers from monkeys, birds, kite thread, fog and pollution. CPRI-tested BDV greater than 76 KV on 242 sq mm copper catenary wire.

Technologies: Z111 AC 500 Gel Grade + Z704 RUSTEX + 1040 TST + 727 SHP + 2080 Electrohyb SHP (live areas) + HVI 33 KV (tertiary conductors) + Z982 Transformer Oil Leakage Repair Kit.

USP: Complete in-situ transformer protection — external corrosion, tertiary conductor flashover prevention, and oil leakage repair — in a single mobilisation with minimum shutdown.

Technologies: Z911 Corroclean SP foam cleaner + 6006 Battery Terminal Waxy Coating + 8078 DGCS Dry Graphite + SL-ECG #2 Electrotherm synthetic contact grease.

USP: Prevents sulfation, terminal corrosion and overheating. 12-month warrantied protection without terminal dismantling.

Technologies: Z111 AC 500 Gel Grade + Z704 RUSTEX + 1040 TST NMB primer + 727 SHP topcoat.

USP: Recovers severely rusted assets otherwise headed for scrap — 2,000+ hours salt spray on previously corroded substrates. The Z111 + Z704 preparation system is globally unique.

Technologies: Z111 AC 500 Gel Grade + Z704 Rustex + 1040 TST + 718 EGF Novolac with glass flake + 727 SHP.

USP: 3,000+ hours salt spray plus 6-month immersion resistance in 98% H₂SO₄ and 33% HCl. NMB, glass flake and SHP technologies combined in one system.

Technologies: 6013 Formula 101 self-healing waxy film (1,000 hrs salt spray) + 6080 Dry Moly Spray on threaded assemblies + 6007 Rust Inhibitor for bearings.

USP: Eliminates the 5–15% cargo value loss common on containerised exports to humid regions. 10-year indoor and 5-year outdoor protection for machinery in transit, spares, dies and moulds.

Technologies: 7007 Cold Galvanizing, 7009 Compound SHP (95% zinc with SHP layer) + 727 SHP.

USP: The only cold galvanizing system combining 95% zinc cathodic protection with SHP dust and moisture repellency — the longest-term field-applied GI touch-up available.

Technologies: ES 70 2K silicon co-polymer ceramic insulation coating (ambient cure, up to 600°C).

USP: Microscopic air-filled ceramic particles in a premium silicon co-polymer matrix deliver measurable temperature differentials in thin films. Ambient cure — no post-heating required. Minimum 2x service life vs conventional high-temp paint.

Technologies: Mandatory preparation: Z111 AC 500 Gel Grade + Z704 RUSTEX. Then either: (A) Fast-Drying — 2050 Polyhyb SHP (500+ hrs salt spray, 2+ year life); or (B) High-Gloss — 727 Stangard HP-PLPU SHP.

USP: Only system offering a choice between speed (back to production same shift) and finish quality (showroom gloss) on the same machinery, both skipping grit blasting. Z704 RUSTEX handles minor surface rust without abrasive preparation.

Technologies: Z814 syringe instant plug + Z801 Faststeel Stick + Z711(P) paste overlay + Z824 glass fibre tape + 944 Synthoglass Wrap NMB + 1040 TST + 727 SHP final overcoat.

USP: ASME PCC2 compliant cold repair plus restrengthening plus long-term anti-corrosion in one mobilisation. Withstands 45 kg pressure; applicable to wet surfaces. Globally unique four-product cold-repair stack.

Technologies: Z814 + Z801 + Z711(P) + Z824 Glass Fibre Tape + SP98E1 Safety Solv CO₂ aerosol (pre-clean) + SP98S4 Strip It aerosol + Teflox HD thread sealant + gloves and applicator. Z805 Aquamend optional for underwater.

USP: Standing-order maintenance kit with no shelf-life or pot-life concerns. Covers every common leak scenario — water, oil, steam, chemical, underwater.

Technologies: Z814 + Z801 (emergency tube plugging) + Z118 EQC-10 descaling + 1170 NMB Ceramic-Metal Rebuild Putty + Z711(P) crack filling + 1180 NMB Ceramic Coat + 1190 Flow Surfacing + ES 70 2K thermal insulation.

USP: Descale, rebuild tube sheets, restore flow efficiency and insulate in one mobilisation — measurable heat transfer KPI improvement quantifiable in energy bill savings. The Z711(P) + 1170 + 1180/1190 layering is unmatched.

Technologies: Z704 + Z814 + Z801 + Z711(P) + 815 SPL Steel Putty NMB + 1170/1180/1190 (inner surfaces) + 1040 TST + 718 EGF + 727 SHP (outer) + 1311 Corrokote FLX (expansion joints) + Tank boot seal kit.

USP: Complete inner and outer tank rehabilitation — including floating roof repairs and boot sealing — under one contractor and one warranty.

Technologies: 756 Stanfloor primer + 750 Stanfloor repair + 753 Anti-Carbonation Densifying Coating + 1311 Corrokote FLX (expansion joints) + 727 SHP.

USP: Penetrative densification with anti-carbonation barrier prevents moisture ingress, restrengthens RCC, and stops algae and fungus growth. Minimum 3–5 years warrantied protection life.

Technologies: Cable Survival + Panel Fire Immunity + Firestop Barrier + Dielectric Flooring + Transformer Guard + Battery / UPS Bank Protection.

USP: End-to-end fire survival and electrical reliability for Tier III and Tier IV data centres — the only single-vendor offer combining IEC-60331-21 cable survival with IS 15652:2006 dielectric flooring.

Technologies: DC Cable Survival (EC 43) + HVI 33 KV (inverter-side and combiner boxes) + 7007 Cold Galvanizing SHP (module mounting structures) + 2050 SHP (tracker frames) + 2080 Electrohyb SHP dielectric coating + Transformer Guard.

USP: The only integrated stack engineered against the DC arc-fire failure mode — EC 43 cable survival, HVI 33 KV insulation, 2080 Electrohyb SHP and Cold Galvanizing across the full asset perimeter.

Technologies: HVI 33 KV catenary insulation (CPRI tested BDV > 76 KV on 242 sq mm copper) + Z955 Strippex SL silicone tape + Cable Survival + 7007 Cold Galvanizing (GI structures) + 2080 Electrohyb SHP dielectric coating + Dielectric Flooring (traction substations).

USP: Prevents flashovers on 25 KV and 33 KV AC traction lines from monkeys, birds, kite thread and pollution. Complete traction substation fire protection in the same scope.

Technologies: Z102 Cleanaire 1200 (paint and aluminium safe coil cleaner) + Acid Foam (copper coil scale) + 1040 TST + 727 SHP (casings) + SL WPG Aquatherm grease (cooling tower pumps) + 944 Synthoglass Wrap (cooling water piping repairs).

USP: Single contractor for chiller, AHU, cooling tower and condenser maintenance — replaces 4–5 separate vendors with one Stanvac scope.