CRANE MAINTENANCE
CRANE FAILURES
STOP PLANTS.
PROTECT PRODUCTION. PROTECT PEOPLE.
INDIA'S FIRST
26 STANVAC SOLUTIONS. 8 MAINTENANCE AREAS.
PRODUCTION
HELD UP.
Materials stop
moving.
Dispatches delayed.
PEOPLE
AT RISK.
Failed lifting parts
put people and
loads at risk.
MORE OUTPUT.
MORE WEAR.
More lifts. Longer
shifts.
Higher wear.
Has production increased while
your cranes remain the same?
CAN YOU AFFORD CRANE
BREAKDOWNS & DOWNTIME?
ACROSS YOUR CRANE FLEET
Select products for the component, duty and
environment.
EOT / OVERHEAD
Factory bays & production
lines
GANTRY / GOLIATH
Fabrication & storage yards
JIB
Workshops & assembly
stations
MOBILE / TELESCOPIC
Plant shutdowns & site lifting
CRAWLER
Heavy lifts & plant expansion
PORT / BULK-HANDLING
Captive jetties & raw materials
8 MAINTENANCE AREAS.
ONE STANVAC SOLUTION SET.
Ropes. Gears. Bearings. Moving joints.
Steelwork. Servicing. Electrics. Fire protection.
AREA 1 / WIRE ROPES
REDUCE ROPE RUST & WEAR.
EXTEND WIRE-ROPE LIFE.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
01
WR2
WIRETHERM
Synthetic, penetrating
lubricant for internal
strand wear and rust
protection.
02
70202 SUPER
WIRE ROPE
Mineral-based option
for routine rope
lubrication.
03
7045 HD
OPEN GEAR
& WIRE-ROPE
LUBE
Aerosol option: a tacky
film for exposed ropes.
Choose one compatible rope lubricant. Lubrication
supports service life; it cannot repair broken wires or restore
rope strength.
AREA 2 / OPEN GEARS & COUPLINGS
REDUCE GEAR & COUPLING WEAR.
CUT AVOIDABLE STOPPAGES.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
04
7045 HD
OPEN GEAR
& WIRE-ROPE
LUBE
Adherent lubrication
for exposed gear teeth.
05
SL 123R
UNITHERM
Synthetic grease for
loaded gear couplings.
Resists leakage and
shock loading.
Select to crane-maker requirements. Enclosed gearboxes
require the specified gear oil.
AREA 3 / HOIST, TRAVEL & MOTOR BEARINGS
REDUCE BEARING WEAR.
KEEP YOUR CRANE WORKING.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
06
SL 123R
UNITHERM
For suitable heavily
loaded bearings.
07
SL WPG
AQUATHERM
Resists water washout
in compatible
wet-service bearings.
08
SUPERQUIET
100
Motor-bearing grease
that resists migration
into windings.
Match grease to load, speed and temperature. Check
compatibility before changing grease; repair failed seals.
AREA 4 / PINS, JOINTS & FASTENERS
FREE SEIZED NUTS & BOLTS.
CUT DISMANTLING TIME.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
09
6030 PEN OIL
Release rust-bound
nuts, bolts and
assemblies.
10
MOLYTEC EP /
6080 DRY
MOLY
Assembly paste or
dry-film option to
reduce galling on
specified mating
surfaces.
11
PROTEC
CU-HT
Anti-seize for approved
threads and pins.
Easier future
dismantling.
Follow the specified fastener torque and lubrication condition.
Keep brake friction faces, wheel treads and rail running
surfaces free of lubricant.
AREA 5 / CRANE STEEL & EXPOSED
HARDWARE
PROTECT CRANE STEEL.
REDUCE REPEAT RUST REPAIRS.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
12
Z704 RUSTEX
+ SPECIFIED
COATING
Treat residual rust
after preparation,
before the protective
system.
13
1040 TST &
NMB
+ 727 SHP
Protect steel in wet and
coastal exposure. 718
EGF adds a specified
chemical barrier.
14
2050
POLYHYB SHP
Fast-drying option for
mild C1-C3
environments.
15
7007 COLD
GALVANIZING
Zinc protection for
prepared damaged
galvanised areas.
Inspect structural damage before coating. Coatings do not
replace steel lost to corrosion or restore lifting capacity.
AREA 6 / CLEANING & STANDBY SPARES
REMOVE HARDENED GREASE.
SPEED UP CRANE SERVICING.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
16
Z109
NEUGENIC
4175 /
8485 HD
CLEANER
Remove hardened
grease from suitable
gears and machinery.
17
Z939
BEARING
SOLVENT NF
Remove old bearing
grease before
relubrication.
18
6007 RUST
INHIBITOR /
6013
FORMULA 101
Protect stored bearings
and metal spares
against corrosion.
Clean, inspect and dry before relubrication. Select the storage
film for the component and exposure.
AREA 7 / MOTORS, CONTROLS & POWER
JOINTS
REDUCE ELECTRICAL FAULTS.
KEEP YOUR CRANE RUNNING.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
19
415 OFF-LINE
CONTACT
CLEANER
Clean isolated
switching contacts.
20
8376
CLEANER
+ 6004 KLEER
KOTE SHP
Clean and protect
suitable control PCBs
against dust and
moisture.
21
8070
ELECTRICAL
88
/ 6084
INSULATING
VARNISH
Displace moisture or
protect serviceable
motor-winding
insulation, as specified.
22
SL-ECG #2
ELECTROTHERM
Protect bolted power
joints against corrosion
and overheating.
Also: Z906 PROVAR for panel insulators. Mobile-crane battery
terminals: Z911 CORROCLEAN + 6006 coating.
Isolate first. Dry, cure and test before return to service.
AREA 8 / PANELS & FIXED CABLE ROUTES
LIMIT FIRE SPREAD.
REDUCE DAMAGE & DOWNTIME.
STANVAC SOLUTION
YOUR MAINTENANCE GAIN
23
FIREX FBS 73
+ FIREX DC 52
Seal approved panel
gaps; limit panel paint
feeding a fire.
24
FIREX 7034
Resist rodent bites and
flame spread on
suitable fixed wiring.
25
FIREX EC 43
Limit fire spread on
fixed cable routes.
Survival grade for
specified critical
circuits.
26
931B
STRIPPEX-
INTUMESCENT
Insulate and seal fixed
joint exteriors; repel
dust and moisture.