KEEPING PEOPLE SAFE.
KEEPING PLANTS RUNNING.

PIPE REPAIR + RE-STRENGTHENING

CORRODED PIPES WEAKEN.
LEAKS CAN STOP PRODUCTION.

Cutting out and replacing a leaking pipe can mean an expensive shutdown.

RE-STRENGTHEN BEFORE LEAKAGE.

Heavily corroded pipe elbow with flaking paint and rust in an industrial plant

WEAKENED PIPEWORK. NO LEAK YET.

Wrap to re-strengthen before leakage starts.

Rusted pipe with wet rust tracks and localised drips

LOCALISED SEEPAGE

Wet rust tracks. Localised drips.

IF THE PIPE IS ALREADY LEAKING

PLUG THE LEAK.
THEN WRAP TO
RE-STRENGTHEN.

TWO STANVAC WRAPPING SOLUTIONS.

Reinforce suitable damaged pipework in place.

CHOOSE BY THE
JOB

944 SYNTHOGLASS

824 SYSTEM

Best suited to

Smaller, local repairs.

Larger repair areas.

Application

First dip in PU activator.
Then dip in water.
Then wrap.

SUPER 3011 FLX epoxy between
successive wraps.

Advantage

Faster and easier.

Better final finish.
More economical.

STANVAC 944 SYNTHOGLASS KIT

SMALLER JOBS. FASTER APPLICATION.

For suitable corroded, leaking or cracked pipework.

FIRST DIP IN PU ACTIVATOR.
THEN DIP IN WATER. THEN WRAP.

Left: a wrap roll dipped in water. Right: the wrap applied by hand around a pipe.

Water dip and wrapping shown.

NO ADDITIONAL BINDER BETWEEN WRAPS.

801 STICK / INSTASTEEL PUTTY

Rebuild pitting and plug leakage before wrapping. 730 is the higher-temperature putty
option, where specified.

1180 NMB CERAMIC-METAL COATING

Coat the prepared metal repair zone.

944 WRAP + PU ACTIVATOR

Build the specified layers. Also suitable for wet, sweating and chilled-water lines.

727 UV-RESISTANT PU TOPCOAT

Outdoor UV and weather protection.

Z704 TRIARMOR | SPECIFIED PRE-TREATMENT

Where specified, use Z704 RUSTEX-NMB after cleaning, salt removal and drying to convert residual
rust and treat residual acid/salt traces in pits for improved adhesion. Maximum 70°C.

824 WRAPPING SYSTEM

LARGER JOBS. BETTER FINISH. MORE ECONOMICAL.

For larger repair areas. More application time than 944.

EPOXY BETWEEN WRAPS. LAYER BY LAYER.

Technician wrapping a pipe with 824 bandage while brushing epoxy between the wraps

SUPER 3011 FLX BINDS THE WRAPS.

711S / INSTASTEEL METAL PUTTY

Rebuild pitting and plug leakage before wrapping.

SUPER 3010 CERAMIC-METAL COATING

Coat the prepared metal repair zone.

824 REINFORCEMENT BANDAGE

Build the specified reinforcement layers.

SUPER 3011 FLX FLEXIBLE EPOXY

Apply between successive wraps, layer by layer.

SUPER 7010 UV-RESISTANT PU TOPCOAT

Outdoor UV and weather protection.

ASME PCC-2 | CUSTOMISED FOR YOUR PIPE

Both 944 and 824 can meet ASME PCC-2 requirements when the selected system is
qualified, designed and applied for the actual pipe and service. The number of wraps, wrap
width, total wrap thickness and repair length vary with each job. Send our Technical
Department the pipe material and outside diameter, original and minimum
remaining wall thickness, defect and leakage details, operating/design pressure
and temperature, service fluid, required repair life and photographs for a
customised recommendation.

SEND YOUR PIPE PHOTOS
AND SERVICE DETAILS.

Get a Stanvac repair recommendation.

Technical Department - enquiries via sales@stanvac.com

+91 85271 99811 | stanvac.com

Surface preparation, material compatibility, cure, inspection and service limits are specified for the selected repair.

Images illustrate pipe conditions and application methods.

STANVAC CHEMICALS INDIA LTD. | PIPE WRAPPING SYSTEMS 2026

CORRODED PIPES WEAKEN.LEAKS CAN STOP PRODUCTION.